Design and Analysis of Visual Trainer for CMHP Program


Project Overview:
Develop the CMHP Flight Simulator

Customer:

Rockwell Collins Simulation and Training Solutions, LLC

Services Performed:
PEI provided design, analysis and manufacturing support forĀ development of the simulator structure

Structural Analysis:

  • Generated finite element model of the system including the visual display dome, motion platform, dome support structure, projector support structure, and spacer frame
  • Provided quasi-static analysis for gravity loading
  • Performed modal and buckling analyses and deflection study
  • Performed global and detailed stress analysis including weld and mechanical joints
  • Provided composite structural analysis

Engineering Design:

  • Designed composite dome panels
  • Provided design concepts, iterations, feasibility studies of all structural components
  • Incorporated design of reinforcements as required by analysis
  • Provided access platform, ladder, and handrail design
  • Generated all detail part and assembly drawings
  • Provided engineering support during manufacturing and installation
  • Developed disassembly/reassembly/refinishing instructions

Composite and Joint Testing:

  • Developed joint test plan and composite layup test plan
  • Supervised testing effort and created test report